UREA PRODUCTION UNIT

[ AMMONIA PRODUCTION UNIT ][ UREA PRODUCTION UNIT ][ Sirte I + Sirte II AMMONIA PRODUCTION UNIT ] [ Sirte III AMMONIA PRODUCTION UNIT ] [ SIRTE ( I) + SIRTE (II) UREA PRODUCTION UNIT ] [ SIRTE III UREA PRODUCTION UNIT ]

Points of View :

	Basic Information
	Reactor ( Autoclave )
	HP Stripper
	HP Scrubber (None)
	HP Carbamate Condenser
	Granulation Unit (Prill Tower )
	NH₃ PUMP
	Carbamate Pump
	Urea Solution Pump
	Urea Melt Pump
	Belt Conveyor - Bucket elevator
	CHEMICALS
	Production Requirements
	Labors

Basic Information

	Design Design Capacity	: 1700 Ton/day
	Production Production Capacity	: : 1740 Ton/day
	Technology	: SNAMPROGETTI
	Construction Construction Engineering Company	: MITSUBISHI HEAVY INDUSTRIES
	Start Start up Date	: : 7/1/1998

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Reactor (Autoclave)

oC

capacity	: 132 m3
Internal Pressure	: 155 bar g	Temperature	: 188 ^oC
Material of Construction
Internal Equipment	AIS 316L MOD & 25-22-2 CI/NI/MO

Manufacturing Company	: MEHCHANICA DE LA PENA S.A.
Vendor Company	: MITSUBISHI HEAVY INDUSTRIES

HP Stripper

PIPE PROPERTIES :

Manufacturing Company	: NUOVO PIGNONE
Vendor Company	: MITSUBISHI HEAVY INDUSTRIES

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HP Scrubber

None

Manufacturing Company	:
Vendor Company	:

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HP Carbamate Condenser

Manufacturing Company	: MEHCHANICA DE LA PENA S.A.
Vendor Company	: MITSUBISHI HEAVY INDUSTRIES

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Granulation Unit (Prill Tower)

Manufacturing Company	: TERADA
: HFT
Vendor Company	: MITSUBISHI HEAVY INDUSTRIES

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TypeCapacity3/hr

Type	: Centrifugal
Capacity	: 115 m³/hr
Suction Suction Pressure min./max.	: 24 bar abs / 32 bar abs
Delivery Delivery Pressure	: 223.5 bar abs

Manufacturing Company	: EBARA CORPORATION
Vendor Company	: MITSUBISHI HEAVY INDUSTRIES

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Carbamate Pump

TypeCapacity3/hr

Type	: Centrifugal
Capacity	: 70 m³/hr
Suction Suction Pressure min./max.	: 24.2 bar abs / 30.5 bar abs
Delivery Delivery Pressure	: 155 bar

Manufacturing Company	: EBARA CORPORATION
Vendor Company	: MITSUBISHI HEAVY INDUSTRIES

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Urea Solution Pump

TypeCapacity3/hr

Type	: Centrifugal
Capacity	: 80 m³/hr
Suction Suction Pressure min./max.	: 0.6 bar abs / 2.7 bar abs
Delivery Delivery Pressure	: 5.6 bar g

Manufacturing Company	: POMPE GABBIONTE
Vendor Company	: MITSUBISHI HEAVY INDUSTRIES

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Urea Melt Pump

TypeCapacity3/hr

Type	: Centrifugal
Capacity	: 75 m³/hr
Suction Suction Pressure min./max.	: 0.7 bar abs / 2.7 bar abs
Delivery Delivery Pressure	: 5.6 bar g

Manufacturing Company	: POMPE GABBIONTE
Vendor Company	: MITSUBISHI HEAVY INDUSTRIES

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Belt Convyor - Bucket elevator

Manufacturing Company	: NOVA SPA
Vendor Company	: MITSUBISHI HEAVY INDUSTRIES

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UnitGRANULATOR

Unit	Process Process Chemicals	Manufacturing Manufacturing Company	vendor vendor Company
GRANULATOR	UREA FORMALDHYTE UF - 85	SAUDI FORMALDIHYDE CHMEICALS CO.
AMMONIA AMMONIA PUMPS	MONO ETHYLENE GLYCOL

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Production Requirements

Unit33

	actual actual consumption rate per produced ton	Unit
Saturated Saturated Steam	-
Super Heated Steam	1.0	TON
WATER BOILER (LOW PRESSURE)	none
WATER BOILER (HIGH PRESSURE)	0.87	M³
PROCESS WATER	106.9/19.0	M³
ELECTRICITY	90.4	KWH
FUEL : NATURAL GAS - LQUID FUEL	97	NM3

-

Number of employee in urea production Unit
	Graduated	= 6
	Technicians	= 24
	Workers	-