UREA PRODUCTION UNIT


AMMONIA PRODUCTION UNIT ][ UREA PRODUCTION UNIT ]Sirte I  + Sirte II AMMONIA PRODUCTION UNIT ] Sirte III AMMONIA PRODUCTION UNIT ] SIRTE ( I) + SIRTE (II) UREA PRODUCTION UNIT ] SIRTE III UREA PRODUCTION UNIT ]

Points of View :
  Basic Information
  Reactor ( Autoclave )
  HP Stripper
  HP Scrubber (None)
  HP Carbamate Condenser
  Granulation Unit (Prill Tower )
  NH3 PUMP
  Carbamate Pump
  Urea Solution Pump
 

Urea Melt Pump

  Belt Conveyor - Bucket elevator
  CHEMICALS
 

Production Requirements

  Labors

Basic Information

 

   Design Design Capacity : 1700 Ton/day
   Production Production Capacity : : 1740 Ton/day
   Technology : SNAMPROGETTI
   Construction Construction Engineering Company  : MITSUBISHI HEAVY INDUSTRIES
    Start  Start up Date : : 7/1/1998

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Reactor (Autoclave)

 

oC
capacity : 132 m3
Internal Pressure : 155 bar g Temperature : 188 oC
Material of Construction     
Internal Equipment AIS 316L MOD & 25-22-2 CI/NI/MO

 

Manufacturing Company

: MEHCHANICA DE LA PENA S.A.

Vendor Company

: MITSUBISHI HEAVY INDUSTRIES

HP Stripper

 

PIPE PROPERTIES :

 

Manufacturing Company

: NUOVO PIGNONE

Vendor Company

: MITSUBISHI HEAVY INDUSTRIES

 

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HP Scrubber

 

None

Manufacturing Company

:  

Vendor Company

:  

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HP Carbamate Condenser

 

Manufacturing Company

: MEHCHANICA DE LA PENA S.A.

Vendor Company

: MITSUBISHI HEAVY INDUSTRIES

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Granulation Unit (Prill Tower)

Manufacturing Company

: TERADA

: HFT

Vendor Company

: MITSUBISHI HEAVY INDUSTRIES

 

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NH3 - Pump

 

TypeCapacity3/hr
Type : Centrifugal
Capacity : 115 m3/hr
Suction Suction Pressure min./max.

: 24 bar abs / 32 bar abs

Delivery Delivery Pressure     : 223.5 bar abs 

 

Manufacturing Company

: EBARA CORPORATION

Vendor Company

: MITSUBISHI HEAVY INDUSTRIES

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Carbamate Pump

 

TypeCapacity3/hr
Type : Centrifugal
Capacity : 70 m3/hr
Suction Suction Pressure min./max.

: 24.2 bar abs / 30.5 bar abs

Delivery Delivery Pressure     : 155 bar

 

Manufacturing Company

: EBARA CORPORATION

Vendor Company

: MITSUBISHI HEAVY INDUSTRIES

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Urea Solution Pump

 

TypeCapacity3/hr
Type : Centrifugal
Capacity : 80 m3/hr
Suction Suction Pressure min./max.

:  0.6 bar abs /  2.7 bar abs

Delivery Delivery Pressure     : 5.6 bar g

 

Manufacturing Company

: POMPE GABBIONTE

Vendor Company

: MITSUBISHI HEAVY INDUSTRIES

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Urea Melt Pump

TypeCapacity3/hr
Type : Centrifugal
Capacity : 75 m3/hr
Suction Suction Pressure min./max.

: 0.7 bar abs / 2.7 bar abs

Delivery Delivery Pressure     : 5.6 bar g

Manufacturing Company

: POMPE GABBIONTE

Vendor Company

: MITSUBISHI HEAVY INDUSTRIES

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Belt Convyor - Bucket elevator

 

Manufacturing Company

: NOVA SPA

Vendor Company

: MITSUBISHI HEAVY INDUSTRIES

 

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CHEMICALS

 

UnitGRANULATOR
Unit Process Process Chemicals Manufacturing Manufacturing Company vendor vendor Company
GRANULATOR UREA FORMALDHYTE UF - 85 SAUDI FORMALDIHYDE CHMEICALS CO.  
AMMONIA AMMONIA PUMPS  MONO ETHYLENE GLYCOL    

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Production Requirements

 

Unit33
 

actual actual consumption rate per produced ton

Unit
Saturated  Saturated  Steam

-

 
Super Heated Steam

1.0

TON

WATER BOILER (LOW PRESSURE)  none  
WATER BOILER (HIGH PRESSURE)  0.87 

M3

PROCESS WATER 106.9/19.0

M3

ELECTRICITY

90.4

KWH

FUEL : NATURAL GAS - LQUID FUEL

97

NM3

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LABORS

 -

Number of employee in urea production Unit

  •  

  Graduated 

 = 6
  •  

Technicians 

 = 24
  •  

Workers

 -

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